SOLUTIONS

TIRE RECYCLING LINE

There is increasing pressure from the government, local councils and the public to reduce the levels of waste tire going to landfill or being exported. Significant recycling opportunities exist for investors to profit from the end products derived from tire recycling. There are more and more large volume applications for the rubber, steel and fibre derived from recycling tire which makes tire recycling an attractive opportunity for the recycling industry.

  • SPECIFICATIONS
  • MAIN EQUIPMENTSVIDEOS
  • VIDEOS

SYSTEM LAYOUT

The Rubber Crumbs, Steel and Fiber can be separated automatically

The rubber powder that recycled from the scrap tires are wildly used in the industries. It is mainly used as modified asphalt for high way construction and it is one of the biggest consumption markets for rubber granula.

  • TDF (50-60 mm)

  • Rubber Granule (1- 4 mm)

  • Rubber Powder (30-80 mesh )

EQUIPMENT CHARACTERISTIC

Capacity 200-10000 kg/h
Scope of Application Diameter of the tire : 400-3000mm , including car tire/ passage tire/truck tire/OTR tire.
Output Size 5-100 mesh, Can be custom-made
Characteristic

● Complete separation:The Rubber Crumbs、Steel and Fibre can be separated automatically.
● Control system:Adopt PLC control system, it is simple and easy to control and maintain.  For example, it is only need 4-6 persons to operate a Tire recycling (beads) production line with 3000kg/h capacity.
● Low energy consumption:The installed power of Tire recycling production (beads) line with capacity 3,000kg/h is about 550kw.

Characteristic of  blade

● Long life cycle, High utilization, Multiple maintenance.

Equipment required area About 400 square meter, 6 meter high
Patented ZL 2010 2 0602082.4/ZL 2010 2 0602159.8

CASES

  • 产量:3500kg/h

    投产时间:2011

    Belarus.Waste Tyre Recycling Line

  • 产量:3000kg/h

    投产时间:2015

    USA.Tyre Recycling Plant

  • 产量:5000kg/h

    投产时间:2015

    Saudi Arabia.Tire recycling Line

  • 产量:3000kg/h

    投产时间:2014

    China.TDF Recycling Line

  • 产量:3000kg/h

    投产时间:2013年

    Algeria.Waste Tire Recycling Line

  • 产量:2500kg/h

    投产时间:2012

    China.Tire Recycling Line

  • 产量:300kg/h

    投产时间:2012

    Russia.Old Tire recycling Equipment

  • 产量:200kg/h

    投产时间:2011

    Honduras.Tyre Recycling Plant

  • 产量:500kg/h

    投产时间:2010

    Indonesia.Tire Recycling Equipment

  • 产量:1000kg/h

    投产时间:2010

    Brazil.Waste Tire Reycling Line

  • 产量:4500kg/h

    投产时间:2009

    USA.Tire Recycling Machine

  • 产量:4000kg/h

    投产时间:2008

    USA.Tire Recycling Line

Crocodile shears

Cut the tires into small pieces to facilitate follow-up machine processing, it can handle the tires with maximum diameter of 3700mm.

Debeader

The debeader is for taking out two pieces of thick steel wires around the tire bead. The main purpose is to protect the blades of the Two shaft shredder and the Crusher.

Size Reduction — Two Shaft Shredder

A powerful twin shaft shredder is used to shred the tyres into smaller pieces (50-200mm) and prepare them for the rubber/steel separation stage.

Rubber/Steel Separation

The second shredding stage is designed to shear the steel from the rubber by using a rasper. Following this stage the rubber, steel and fibre will be in a loose mix ready for further separation.

Rubber Granulation

The rubber is now free from steel and fibre but will not be a uniform size. We use a rubber granulator to determine the size of the granulate that is required. Normally between 2mm – 4mm.

Rubber Milling

You can add further value to your rubber by milling it into rubber powder. Rubber powder has a wider range of applications and as such carries higher rebate values. A milling machine is used to turn the rubber granulate into 40 – 80 mesh rubber powder.

单轴机WT40150碎塑料托盘